Know which asset will fail — before it does
PlantOps360 turns sensor, IIoT, and maintenance-history data into early failure warnings, so you fix problems on your schedule instead of reacting to breakdowns. Less downtime, lower cost, and safer plants.
Stop paying the price of surprise failures
Every unplanned breakdown costs production, spares, overtime, and safety risk. Predictive maintenance gives you the lead time to act before failure — turning emergencies into planned work.
Fewer breakdowns
Catch degradation early and intervene before assets fail in production.
Lower maintenance cost
Do work only when the asset needs it — no over-servicing, no emergency repairs.
Longer asset life
Address root causes early to extend the usable life of critical equipment.
Higher availability
Plan interventions during windows that protect throughput and OEE.
Safer operations
Prevent catastrophic failures that put people and the environment at risk.
Leaner spares
Order parts just in time with confident lead-time from early warnings.
From raw signals to the right work order
A complete predictive workflow that connects your equipment data to action in PlantOps360 — no data-science team required.
IIoT & sensor integration
Connect vibration, temperature, pressure, current, and more from your assets and gateways.
AI failure prediction
Machine-learning models flag anomalies and estimate remaining useful life.
Live asset health scoring
Every critical asset gets a real-time condition score with drift and threshold alerts.
Smart alerts & routing
Warnings reach the right team by criticality, before failure — not after.
Auto-triggered work orders
Predictions raise a corrective or PM work order automatically with context attached.
Trends & RUL analytics
Visualize degradation trends and prioritize by risk across the fleet.
How predictive maintenance works in four steps
Connect
Stream sensor and IIoT data into PlantOps360 alongside maintenance history.
Detect
AI models learn normal behavior and flag anomalies and early degradation.
Predict
Get remaining-useful-life estimates and a prioritized, risk-ranked queue.
Act
A work order is auto-generated and assigned so the fix happens on your schedule.
Built for asset-intensive plants where downtime is expensive
Predictive maintenance delivers the biggest returns on critical rotating and process equipment across heavy industry.
Stop over-maintaining. Stop reacting.
Most plants swing between fixing things too late and servicing things too often. Predictive maintenance ends both — you act exactly when the asset needs it.
Fix it after it breaks.
Service on a fixed schedule.
Act only when data says so.
Detect the failures that stop production
PlantOps360 learns each asset's normal behavior and flags the developing faults that lead to unplanned downtime — long before they become failures.
Parameters monitored
From sensors and IIoT gateways you already have.
The numbers reliability teams care about
“PlantOps360 flagged a bearing fault three weeks before it would have failed. We planned the fix into a weekend shutdown instead of losing a full production day.”
Frequently asked questions
See what your plant data is trying to tell you
Book a demo and we'll show how PlantOps360 predicts failures on your critical assets.